Super-Pulsed CO2 Source
Engineered by Kern Technologies with super-pulse technology for narrow heat-affected zones, crisp acrylic edges, and deep wood rastering.
Entry-Level Workhorse
EcoFlex – High ROI Large Format CO2 Laser Cutter & Engraver
Kern’s engineering team standardises core industrial components on the EcoFlex platform to deliver maximum throughput without compromise on build quality. Built in Minnesota, USA, the EcoFlex leverages the same heavy-duty steel frame, super-pulsed CO2 laser source, high-flow vacuum blowers, and KCAM® software environment found across Kern’s flagship production platforms.
Engineered for high-volume non-metal cutting and precision engraving, the EcoFlex gives global contract manufacturers, sign makers, monument etchers, and fabricators an affordable path to 24/7 large-format productivity.
- Proven American Engineering: Precision welded steel chassis machined in-house for multi-shift structural rigidity.
- Super-Pulsed Power: 100W to 300W CO2 laser sources with 3-year factory-backed warranty.
- Open-Bed Versatility: Work areas up to 52" x 100" (1320 x 2540 mm) with full downdraft vacuum hold-down.
Engineering Metrics
Technical Specifications
Compare imperial and metric operational parameters for procurement and plant integration planning.
| Parameter | Specification (Imperial) |
|---|---|
| Laser Classification | Class 4 CO2 Laser System |
| Laser Wattage Options | 100 W – 300 W (Super-Pulsed CO2) |
| Positioning Accuracy | ±0.002" (Mapped table under controlled conditions) |
| Repeatability | ±0.0005" |
| Work Envelope Options | 52" × 50" to 52" × 100" |
| Machine Footprint (W × L × H) | 74" × 87" × 53" – 74" × 137" × 53" |
| Standard Part Clearance | 3" (Custom gantry clearance available upon request) |
| Electrical Requirements | 230V / 1-Phase / 50-60Hz |
| Parameter | Specification (Metric) |
|---|---|
| Laser Classification | Class 4 CO2 Laser System |
| Laser Wattage Options | 100 W – 300 W (Super-Pulsed CO2) |
| Positioning Accuracy | ±0.0508 mm (Mapped table under controlled conditions) |
| Repeatability | ±0.0127 mm |
| Work Envelope Options | 1320 × 1270 mm to 1320 × 2540 mm |
| Machine Footprint (W × L × H) | 1880 × 2210 × 1346 mm – 1880 × 3480 × 1346 mm |
| Standard Part Clearance | 76.2 mm (Custom gantry height optional) |
| Electrical Requirements | 230V / 1-Phase / 50-60Hz |
Application Capability
Material Processing Compatibility
The EcoFlex platform efficiently cuts, engraves, and marks a wide spectrum of non-metallic materials and specialty substrates.
| Material Substrate | Vector Cutting | Raster Engraving / Marking |
|---|---|---|
| Cast & Extruded Acrylic | ✔ | ✔ |
| Hardwoods & Softwoods | ✔ | ✔ |
| Plywood & MDF Composites | ✔ | ✔ |
| PE / PU & Kaizen Foam | ✔ | ✔ |
| Natural Leather & Suede | ✔ | ✔ |
| Granite, Marble & Slate | – | ✔ |
| Glass Substrates | – | ✔ |
| Industrial Plastics (Delrin, ABS) | ✔ | ✔ |
| Anodized & Coated Metals | – | ✔ |
Standard Industrial Hardware
Built for Industrial Multi-Shift Operations
Every EcoFlex system leaves our Minnesota factory fully assembled, factory-tested, and outfitted with commercial-grade sub-assemblies.
Closed-Loop Liquid Chiller
Dedicated industrial water chiller maintains thermal stability across long production runs, extending resonator optical lifespan.
Downdraft Vacuum Table
High-flow vacuum blower system holds thin sheet goods and foam flat while pulling smoke and particulate down into exhaust chambers.
Closed-Loop Servo Drives
High-resolution servo drives deliver smooth movement at high raster speeds and tight cornering accuracy on complex vector shapes.
Solid Steel Frame
One-piece precision welded steel bed chassis ensures alignment integrity over decades of continuous operation.
2.5" S-Focus Optic Assembly
Versatile focus head with integrated positive air-assist nozzle to shield optics from processing debris.
UL-Certified Electrical Panel
Fully compliant control cabinet built to North American safety standards, with optional CE/CUL export certification available.
Complete Software Package
Preloaded workstation with KCAM® Control Software and CAD design suite plugins supporting .DXF, .PDF, and G-Code files.
Module Extensions
Specialized Optional Packages
Customise your EcoFlex system for printed graphic processing, stone etching, or cleanroom fume recycling.
Print-To-Cut Alignment
K-Vision Camera Registration
A nozzle-mounted high-speed digital camera measures registration marks on pre-printed graphics. KCAM automatically distorts and rotates the vector cut-file to achieve exact contour alignment without manual jigs.
Monument Etching
Z12 Headstone Package
Includes extended 12-inch gantry clearance and a heavy-duty steel roller table, allowing a single operator to maneuver heavy granite monuments, marble slabs, or memorial urns onto the bed.
Environmental Safety
Industrial Fume Extraction
Self-contained multi-stage HEPA and activated carbon air filtration units recycle clean air back into the plant. Optional inline spark arrestors protect filters during metal marking.
Proprietary Motion Control
KCAM® Industrial Laser Control Environment
Developed specifically for Kern cutting tables, KCAM software links artwork generation with high-speed gantry execution. Operators gain real-time control over vector speed, power density, and pulse modulation.
- Vector Path Speed Optimization: Automatically decodes geometry to ease into sharp corners and accelerate on straightaways for smooth edge quality.
- Tool Offset Compensation: Applies kerf radius adjustments to vector artwork without altering master CAD drawings.
- Production Time Estimator: Accurately calculates total laser cycle time prior to initiating production runs.
- Multi-Layer Line Color Sorting: Assigns distinct power, speed, air pressure, and focus offsets per layer color.
Ready to Evaluate the EcoFlex for Your Production Floor?
Our US application engineers perform complimentary sample processing on your supplied sheet, stone, or textile stock with full cut-time and edge-quality documentation.