Granulator Machine

Your Professional Granulator Machine Supplier

DEIICHEN MACHINERY is located in Jiangyin Zhutang Town, with Shanghai in the east, Suzhou in the south, and the Yangtze River in the north. It is located on the Shanghai-Nanjing Expressway known as the "Golden Passage" Near the exit, water and land transportation is very convenient.

Our factory specialized in producing Chemical & Pharmaceutical Machinery , Food & Beverage Machinery , Plastic & Rubber Processing Machinery，etc.

Why Choose Us

Production Market

Australian Market: More than 3 million US Dollars, built sales office and showroom in Melbourne
North America: Develop sales agent
Europe: Exported to France, Germany, Slovenia, Cyprus, Bulgaria, Russia
Middle East: Saudi Arabic, Iran, UAE, etc.
Asia: Japan, Vietnam, Singapore, Sri Lanka, India

Professional Technical Services
DEIICHEN technical engineers have many years experience for machinery manufacture. We accept the customized service to meet different customers' requirements. Our sales also accepted professional industry knowledge training, can communicate professionally with clients.

Production Equipment
Food Processing Machinery , Medicine Processing Machinery , Sportsground And Playground Machine , Rubber Processing Machinery , Tire Recycling Machinery , Rubber Product Machinery

Specification

Specification	GU500	GU1000	GU3000	GU12000
Temp max.	1600° C	1600° C	1500° C	1600° C
Power max. / electrical connection	10 kW / 3x400V 50A, 50/60Hz	25 kW / 3x400V 32A, 50/60Hz	25 kW / 3x400V 32A, 50/60Hz	40 kW / 3x400V 63A, 50/60Hz
Temp Measurement	Up to 1300°C N Type or 1600°C S Type Thermocouple	Up to 1200°C N Type or 1600°C S Type Thermocouple	Up to 1300°C N Type or 1500°C S Type Thermocouple	Up to 1600°C B Type Thermocouple
Crucible Volume	245-386ccm ~ 3.6-5.7kg Gold	1500ccm = 22kg Gold 18ct	3400ccm = 51kg Gold 18ct, 30kg Silver	12000ccm = 180kg Gold 18ct
Flask	Max. Dia. 130mm / 260mm H	- - -	- - -	- - -
Supply: Inert Gas Argon or Nitrogen	Yes - At 1.5 to 2.0 Bar Pressure	Yes - At 3.0 Bar Pressure	Yes - At 3.0 Bar Pressure	Yes - At 3.0 Bar Pressure
Cooling Water Supply	2.5-6 Bar/ At Least 200l/h	2.5-6 Bar/ At Least 300l/h	2.5-6 Bar/ At Least 300l/h	2.5-6 Bar/ At Least 300l/h
Vacuum (Optional)	0-20 Mbar Max., At Least 21m³/h	0-20 Mbar Absolute, At Least 21m³/h	0-20 Mbar Absolute, At Least 21m³/h	0-20 Mbar Absolute, At Least 21m³/h
Net Machine Weight	120kg	220kg	300kg	590kg
Machine Dimension(WxDxH)	500mm x 1400mm x 820mm	700mm x 1000mm x 1450mm	800mm x 1100mm x 1450mm	1250mm x 1000mm x 1450mm

Advantages of Granulator Machine

It can avoid animals picking food. The formulation of compound feeds has a variety of ingredients with comprehensive nutrition, which can prevent the phenomenon of animals picking their favorites from the meal and refusing to consume other ingredients. As pellet feed can keep uniformity during storage and transportation and feeding, feeding loss can be reduced by 8%-10%.

High feed remuneration rate. In the process of pelletizing, due to the combined effect of moisture, temperature and pressure, the feed undergoes some physicochemical reactions, which makes the starch pasteurized and the enzyme activity enhanced, and enables the fed animals to digest the feed more effectively, which translates into the increase of body weight. Feeding poultry and pigs with pellets can improve the feed conversion rate (i.e., compensation rate) by 10%-12% compared with that of meal. Feeding fattening pigs with pellet feed, the average daily weight gain of 4%, the feed-to-meat ratio is reduced by 6%; feeding broilers, the feed-to-meat ratio can be reduced by 3%-10%.

Storage and transportation are more economical. After granulation, generally will make the bulk density of feed increased by 40% -100%, can reduce warehouse capacity, saving transportation costs.

Good mobility, easy to manage. Many powders, especially the fluffy feeds with small specific gravity, added molasses or high fat and urea feeds are often adhered in the storage. Because of the good fluidity of the pellet feed, rarely sticky phenomenon, for those who apply the automatic feeder of large-scale dairy or poultry farms, the pellet feed is most popular.

Avoid automatic grading of feed ingredients and reduce environmental pollution. In the powder storage and transportation process due to the volume of various powder quality is not the same, it is very easy to produce grading. After making granules, there is no grading of feed ingredients, and granules are not easy to raise dust, and the pollution of air and water by granules is much less than that of powders during feeding.

Kill salmonella in animal feed. Salmonella is ingested by the animal body will be retained in the animal tissue, people eat the animals infected with this bacteria will get salmonella gastrointestinal disease. Adopting the method of steam high temperature tempering and then granulation can kill the salmonella in animal feed.

Areas of Application for Granulator Machine

Pharmaceutical industry

Granulator plays a vital role in the pharmaceutical industry, mainly used to prepare various kinds of drug particles, such as granules, capsules and so on. Through granulation, the drug powder can be made into suitable particle size and shape for production, transportation and use.

Food industry

Granulator is widely used in the food industry, mainly used for the production of a variety of food particles, such as granular seasoning, instant noodle seasoning packets, pet food and so on. Through granulation, it can improve the taste and stability of food and extend the shelf life.

Chemical industry

Granulator is also widely used in the chemical industry, mainly used to prepare a variety of chemical particles, such as catalysts, pigments, fertilizers and so on. Through granulation, the purity, crystallinity and performance of the products can be improved.

Environmental protection industry

Granulator also has certain applications in the field of environmental protection, such as the preparation of various environmental protection particles, such as activated carbon particles, desulfurization and denitrification particles. These particles can be used in air purification, water treatment and other fields.

Other industries

In addition to the above industries, granulators are also used in other fields, such as agriculture, cosmetics, electronics and so on. In these industries, granulator is mainly used to prepare various granular products to meet the needs of different industries.

Types of Granulator Machine

01/

Disc granulator: Disc granulator is one of the most common granulators, its working principle is to use the high speed rotating disc to cut the raw materials into small pieces, then in the rotating process of the disc, through friction and compression, the small pieces of raw materials will be made into granules. Disc granulator is suitable for different kinds of raw materials, such as feed, fertilizer, food and so on.

02/

Drum granulator: The working principle of drum granulator is similar to that of disc granulator, except that the raw materials are put into a rotating drum, and then the raw materials are made into granules through the rolling and friction of the drum. Drum granulator is suitable for large-scale production, and can be continuous operation, so it is widely used in industrial production.

03/

Extrusion granulator: The working principle of extrusion granulator is to put raw materials into two rotating extrusion plate, through the pressure of extrusion plate to make raw materials into granules. Extruding granulator can make granules with high density and regular shape, so it is widely used in pharmaceutical, food and other fields.

04/

Spray drying granulator: Spray drying granulator is a kind of equipment to make granules from liquid raw materials through spray drying. Spray drying granulator is suitable for granulation of liquid raw materials, with the advantages of high production efficiency and good quality of granules.

our service

Guarantee: 13 years from the shipping date

Pre-sales
Know customers' detailed requirement, provide more information and design the suitable process.

In sales
Confirm customer's requirement, Serious quality control during the whole procession, and feedback to customer. Provide high quality production. Honest and trustworthy.

After sales
Provide installation and training if customer need. Detailed operation manual and video for customer installation. Any problems will be solved within 24 hours. Broken parts will be sent to customer by air during guarantee period.

PACKAGING AND DELIVERY

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FAQ

Q: When we receive your machine ,is there any other accessories we will get?

A: Yes,some easy abrasion spare parts will be provided free in case when some small problems happen.

Q: Can i mix different models in one container?

A: Yes, different models can be mixed in one container, but the quantity of each model should not be less than MOQ.

Q: Do you have the products in stock?

A: No, because different countries have different voltage and frequency. But standard 1000L oil Tanks are in stock.

Q: How does your factory do regarding quality control?

A: One Year Quality Warranty And Life-time Technical Support.

Q: How is your price level?

A: Factory direct sale, we have whole production line work process from platform to main parts.

Q: How can i get the after-service?

A: DEIICHEN will send you the spare parts by free if the problems caused by us. If it is the men-made problems,we also send the spare parts,however it is charged. Any problem, you can call us directly.

Q: After we placing an order, will you arrange the installation of the machine at present?

A: All the machines will be tested well before delivered, so almost of them can be used directly, also our machine are easy to be installed, if you customer needs our assistance, we will be pleased to arrange the installation, but all the cost will be be charged by you.

Q: About the after-sale service, how can you solve the problems occurred of your overseas customer in time?

A: The warranty of our machine is normally 12 months, during this period, we will arrange the international express immediately, to make sure the replace parts to be delivered as soon as possible.

Q: May i know which payment will be accepted by your company?

A: So far 100%T/T before shipment, and 30% deposit paid by T/T, balance paid by L/C are available.

Q: Can the machine be customized as our need, such as put on our logo?

A: Surely our machine can be customized as your need, Put on your logo is also available.

Q: What is the delivery time of your machine?

A: In general, the delivery time of our machine is about 30 days, customized machine will be delivered as the negotiation with our clients.

Q: What is your minimum order quantity, can you send me samples?

A: Our minimum quantity is 1 set, as our product is machinery equipment, it’s difficult to send you samples, however,we can send you catalog, warmly welcome you to come visit our company.

Q: What is the purpose of a granulator machine?

A: Granulators are essentially rotary grinders that are used to grind scrap parts and melt delivery systems (sprues and runners) into feedstock sized granules for reprocessing. This allows the molder to reduce waste and produce components more cost effectively.

Q: What is the advantage and disadvantage of wet granulation method?

A: It offers better uniformity and perfect shapes. Thus, it is not surprising that it remains the oldest and most popular granulation method. We also identified some of the disadvantages of this process. They include its demanding time and energy.

Q: What are the advantages and disadvantages of high speed mixer granulator?

A: The main advantages of this methods are; good intensity of granule, mass production, low energy consumption, long life, less maintenance. The disadvantage of this granulation is complexity in the speed control which will affect the granulation.

Q: What is a granulator machine used for?

Q: How do you choose granulation method?

A: The key components of granulation are influenced by factors such as spray rate or fluid distribution, as well as the properties of the feed powder and existing granules. The choice of a granulation process hinges on factors like drug physiochemical properties, excipients, desired flow, and release properties.

Q: What are the methods of granulation in industrial pharmacy?

A: Granulation technologies like roller compaction, spray drying, supercritical fluid, low/high shear mixing, fluid bed granulation, extrusion/spheronization, etc. have been successful for many decades in the preparation of various pharmaceutical dosage forms.

Q: What are granulators used in pharmaceutical industry?

A: A granulator is a machine that turns raw materials like powders into uniform granules. It is used to make consistent size, shape, and density of particles. The main purpose of granulation is to improve the physical properties of materials. For example, some materials have poor flowability and can't be used directly.

We're professional granulator machine manufacturers and suppliers in China, specialized in providing high quality OEM service. We warmly welcome you to buy high-grade granulator machine for sale here from our factory. For price consultation, contact us.

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